408-8731

SDE Crimping Die Assembly91963-[ ]

Rev A

4 of 7

Tyco Electronics Corporation

Figure 5

ACCEPT

REJECT

1

Insulation barrel is in firm contact with wire insulation.

2

Correct color code, dot code, and tool combination.

3

Wire size is within wire range stampedunder terminal tongue or

on center of splice.

4

Crimp centeredon wire barrel.

5

Endof conductor is flush with, or extends beyondendof

terminal wire barrel.

6

Endof conductor against wire stop of splice, or at least flush with,

or extendedslightly beyondwire barrel.

7

Wire insulation does not enter wire barrel.

8

No nicked or missing conductor strands.

1

Wire insulation extruded. (Insulation crimp too tight on PIDG

terminals andsplices.)

2

Wrong dot code and color code combination. See Figure 2.

3

Wire size is not within wire range stampedon terminal tongue or

splice.

4

Crimp not centeredon wire barrel. (Terminal was not butted

against locator. See Figure 4.)

5

Endof conductor is not flush with or extending beyondendof wire

barrel. (Check for correct strip length.)

6

Excessive flash or extruded insulation, (wrong tool, terminal, or

splice combination, or damaged dies.)

7

Wire insulation enteredwire barrel.

8

Nicked or missing conductor strands.

PIDG and PLASTI-GRIP

Terminals

PIDG

Butt Splice

A Dot Code (1 or 2 Dots) Must Appear

on All CrimpedItems

Wire Range

StampedHere

Wire Range

StampedHere

Wire Range

StampedHere

Wire Stop

1

2

4

5

3

5

7

8

6

3

6

4

1

2

8

4

5

1

2

6

3

7

8

5

3

5

2

1

8

6