408-8691

Rev G

4 of 7

NOMINAL

WIRE SIZE

[CMA RANGE]

STRIP LENGTHS

RING TONGUE TERMINALS

BUTT SPLICES

PARALLEL SPLICES

AWG

MIN

MAX

MIN

MAX

MIN

MAX

7-8

8

6.637-10.539

[13,100-20,800]

8.334

[.328]

9.128

[.359]

10.319

[.406]

11.112

[.437]

10.319

[.406]

11.112

[.437]

13-15

6

10.539-16.771

[20,800-33,100]

9.922

[.391]

13.255

[.522]

11.906

[.469]

12.700

[.500]

11.112

[.437]

11.906

[.469]

21

4

16.771-26.653

[33,100-52,600]

11.509

[.453]

12.302

[.484]

13.493

[.531]

14.288

[.563]

13.493

[.531]

14.288

[.563]

34-35

2

26.653-42.411

[52,600-83,700]

13.096

[.516]

13.890

[.547]

15.081

[.594]

15.875

[.625]

15.081

[.594]

15.875

[.625]

59-60

1/0

42.411-60.551

[83,700-119,500]

18.653

[.734]

20.240

[.797]

15.875

[.625]

17.462

[.687]

17.462

[.687]

19.050

[.750]

67-70

2/0

60.551-72.259

[119,500-150,500]

80-95

3/0

72.259-96.274

[150,500-190,000]

19.050

[.750]

20.637

[.812]

17.463

[.687]

19.050

[.750]

17.463

[.687]

19.050

[.750]

100-125

4/0

96.274-117.049

[190,000-231,000]

19.446

[.776]

20.637

[.812]

17.463

[.687]

19.050

[.750]

19.050

[.750]

20.637

[.812]

Figure 4

Figure 5

5.2. Daily Maintenance

It is recommended that each operator of the dies be made aware of, and responsible for, the following steps of

daily maintenance:

1. It is recommended that each operator of the dies be made aware of, and responsible for, the following

steps of daily maintenance:

2. If dies are coated with oil or preservative, wipe clean - particularly in the crimping areas - before

placing them in use.

Terminal

B

Butt Splice

B

Parallel Splice

B

NOTE: “B” Equals Wire Barrel

Brazed

Seam

(Typ)

Terminal or

Splice

Centered in

Next

Terminal

Butt Splice

Parallel Splice

Inspection Holes of

Terminal or Butt Splice

Must Face Either Die

End of Wire Visible

Through Inspection Hole

Ends of Wires Flush with

or Extended Beyond End

of Barrel