408-8691

Rev G

2 of 7

Figure 2

2. DESCRIPTION

Each die assembly consists of a nest and an indenter (ordered separately) which are retained in the crimping

head by retainer pins. The nest is positioned in the yoke of the crimping head, and the indenter is positioned in

the ram of the tool.

3. DIE INSTALLATION AND REMOVAL

Refer to Figure 1 and determine the correct die assembly, wire size, product number, and tool head to be used

together.

CAUTION

Never operate the tool with the dies removed.

DANGER

To avoid personal injury, be sure to exercise extreme caution when using the power unit. Avoid depressing the footswitch or

trigger control when installing or removing dies.

1. Depress the upper die

release button located in the “C”-head.

2. Slide th

e nest into place in “C”-head. See Figure 3.

3. Release the button and rock the die back and forth until the nest snaps into position.

4. Activate the power unit until the lower die release button located in the ram is exposed.

5. Depress the release button.

6. Slide the indenter into position in the ram. See Figure 3.

7. Release the button and rock the indenter back and forth until the die snaps into position.

8. Return ram to the down position.

1. Depress the upper

release button located in the “C”-head and slide the nest out of the head.

2. Activate the power unit until the lower die release button (located in the ram) is exposed.

3. Depress the die release button and slide the indenter out of the ram.

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elect r ical lines.

W ARNI NG

CAUTI O N

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NOTE: Hydraulic Battery Tools 2280116-[ ],

2161171-[ ], and 2280308-[ ] Not Shown.

Hydraulic Hand

Tool 1490749-1

Tools Using Crimping Dies for SOLISTRAND

Terminals and Splices (Refer to Figure 1)

Hydraulic Hand

Tool 1490748-1

Hydraulic Head

1490747-1

Hydraulic Head

1901821-1

Hydraulic Head

1901820-1